Once the engine warms up and at full throttle the surging is still noticeable. Surging is generally indicative of a lean fuel condition. Be sure there are no air leaks at the intake manifold. The easiest way to check this is to spray Wd40 (or similar) around the intake manifold while the engine is running.2013 Ultra LX300 surges, won't idle when I release throttle. kinda scary.. dangerous 11-01-2015, 10:26 AM we purchased a 2013 Ultra 300 LX, low hours from a local dealer with extended warranty. it worked fine initially, but has developed a problem that is potentially dangerous.17 posts · Joined 2020. #1 · Apr 7, 2021. I'm having an issue with surging right now. Installed 95gph fass and installed 75horse injectors and started to experience a surge, under light throttle and heavy throttle it will surge but while under mid throttle no issues. Have checked all injector lines and fuel lines coming from fass, what else ...Jun 9, 2020 · Jun 8, 2020 / Kawasaki FH601V surging / loping at high rpm. #1. I bought a well cared for JD 717a mini z Trak 48” mower last year. It’s old but it is in fantastic shape. The motor is a 19hp Kawasaki FH601V It idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to maintain ... Once the engine warms up and at full throttle the surging is still noticeable. Surging is generally indicative of a lean fuel condition. Be sure there are no air leaks at the intake manifold. The easiest way to check this is to spray Wd40 (or similar) around the intake manifold while the engine is running.Check or replace them. Also, Check the air cleaner (s) If the jets get clogged, this can put too much raw fuel into the combustion chamber fouling he plug at initial acceleration, clears up when the engine gets runnign faster. this will show up as black deposits on the plugs. Also try taking it to the dealer mechanic.Sep 30, 2003 · Short of choking the machine in tall grass or an old machine with worn block, surging is symptomatic of improper and varying ratios of the fuel/air mixtures. The four most common I have found are: The governor spring is broken or in the incorrect adjustment hole. The small spring that takes the play out of the throttle linkage is either broken ... The surging/fluctuating/bouncing idle has been like this since the tractor was given to me. It happens at partial throttle but not full throttle. ... According to Tractordata your engine is a Kawasaki FH491V. I found some into on-line that shows where the various screws and jets are on the carb.64. Messages. 24,705. Jul 7, 2021 / Briggs intek backfires at full throttle and surge at low. #6. The backfiring is unburned fuel igniting in the muffler. Remove the blower housing and remove the kill wires form the coils. Problem goes away = failed diodes. If the problem stays then swap the coils left right.12486 posts · Joined 2004. #12 · Oct 25, 2012. Once the throttle bodies are fully open (full acceleration), and the engine RPM's get high, then the injectors must deliver a full flow of fuel. If the fuel pump is getting weak, then the injectors can't deliver enough fuel to keep the engine running properly.Mar 5, 2011. #2. There is dirt before the seat and needle in the carb. Take the carbs apart and back flush the needle valve seat. Put a clean paper towel there to catch the debris. 2.The engine started to surge like it was running out of fuel. When I stopped to open the gate and idled it down, the engine nearly died. I thought maybe the gauge was reading wrong and the tank was empty even though it needle was pointing to 1/4 tank. I pushed the throttle all the way open, and the engine seemed to run OK.It almost sounds like it is hitting the rev limiter, But at idle that can not be happening. It is now running OK at full throttle but will surge when Idling. ... Some engines are very picky about fuel filters and their micron ratings and Kawasaki LC twins are very picky. ... Halaluha: I found the problem, I am now the head Kawasaki water cooled ...Here's aka Yamadog's photo, with a T25 Torx tool on the Main Throttle Sensor screw. Start by rotating your Main Throttle Sensor (lower) counterclockwise by a very small amount (about 0.5mm). Before loosening Torx screw, look at how the sensor's green reference mark ligns up on the front, with your head against your front left turn signal.One: The fuel tank vent. This has been covered extensively on how to mod it. I have done this to mine and I suggest you do it to yours immediatley if not already done. …surging FR600V Kawasaki. I'd start with the cheapest thing first, replace the spark plugs. I had a ngk go bad at 50 hrs, it caused surging at partial throttle. Intermittent problems can be difficult to sort out. You might look for intake leaks.First thing I would do is get a Tach on it and run it where it is surging. Grab the linkage with your hand and hold it at a steady RPM where it normally surges. If the surging stops and it runs fine, the problem is in the governor. If the engine dies or wont run steady while holding the throttle you have a fuel problem.This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.I have a gravely 991069 kawasaki engine 0053 fr691v. Have 30 ac at stator wires. Regulator was showing 8 vdc so replaced. Now showing 14 vdc. Engine still does after battery gets too low. Is this expe … read moreEngine HUNTING surging REVING pulsating etc FIXED permanently. Stuff I used in the video:BUY A CHEAP NEW CARB $10-25 most engines: https://amzn.to/4411LC9Car...Nov 8, 2015 ... Engine ran rough at idle. Ended up being clogged idle jet. There ate two idle jets.John D Kawasaki engine 17 hp surges. anybody have any thoughts. Thanks a lot, Deeremoonkid. My F525 (17 HP Kawasaki) does that at idle after I fuel it. I fuel it & drive it about 100' to the shed, 1/2 throttle or less. The rest of the time, it runs fine! ~~ grnspot110. Thanks, appreciate it. could be as simple as the vent in the fuel tank cap ...Throttle control on BBC engines. The methods for checking and adjusting RPM and Full Throttle position is the same on all the Kawasaki FJ180V engines. We are illustrating the procedures on the BBC engine for clarity. FJ180V KAI Engine Specifi cations used by Ybravo: "M22" used on 21" Zone Start - 3300 RPMD. dschell Discussion starter. 21 posts · Joined 2008. #1 · Mar 23, 2009. Hi - I have an older Hustler Z (circa 2002) with a Kawasaiki FH680V engine. I bought the mower used last fall and replaced many of the normal wear and tear parts, such as spark plugs, fuel filter, and fuel pump. I also cleaned the carb and serviced the oil.Tractor. JD X728. I am struggling with an engine that is surging at all rpm's. It can be made to run smoothly by adjusting the choke almost all of the way closed. The engine as a 17hp kawasaki FH500V twin with 450 hours on the meter.. The first thing that I looked for is a vacuum leak in the intake and found none in the gasket surfaces but the ...It almost sounds like it is hitting the rev limiter, But at idle that can not be happening. It is now running OK at full throttle but will surge when Idling. ... Some engines are very picky about fuel filters and their micron ratings and Kawasaki LC twins are very picky. ... Halaluha: I found the problem, I am now the head Kawasaki water cooled ...Kawasaki engine (fh601v) troubleshooting ... If I can ease the throttle up and get it to full throttle it will do fine. The only time it does this is at startup and when I engage the pto. Any thoughts would be greatly appreciated. I have mixed some seafoam in the gas to help but it had no affect. The mower has 190 hrs on it.remove 2-10mm on either side of MAP sensor. locate linkage black clip, on front throttle plate lever, and gently push the clip down to unhook it, and gently pull linkage out of throttle plate lever. move linkage plate aside. your almost there. 4, 10mm nuts on intake elbow, loosen, and remove,This problem comes up whenever I try to accelerate really fast. It will get to around 9k RPM and then just completely sputter and bog down, and then the power surges up and down. I have been researching this problem for the past two weeks, and I have yet to find a fix for it. Things I have tried: -Seafoamed the gas tank.piston slapper. a common problem that causes engine surging is dirt ingested into air jets. these are usually found in the carb throat behind choke plate. blow thru the jets with carb cleaner.these jets provide the air in the air/fuel mix that runs engine.Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FD731V engine.Ariens snowblower surges at full throttle. I have an Ariens 524 snoblower with a Tecumseh 5hp motor. When I got the snowblower it wouldn't run without the choke on. I cleaned the carb and it will now start and idle fine. The issue is the engine surges at full throttle. The carb does not have an adjustable jet screw.Adjustment of the Carburetor on Kohler Engine. First, start the engine to keep it for 5 minutes on standby mode to reach the operating level temperature. Note that plain ground is necessary to initiate the task. Move the throttle to the “Slow” position. After that, start the tachometer with a four-cycle engine.Sep 30, 2003 · Short of choking the machine in tall grass or an old machine with worn block, surging is symptomatic of improper and varying ratios of the fuel/air mixtures. The four most common I have found are: The governor spring is broken or in the incorrect adjustment hole. The small spring that takes the play out of the throttle linkage is either broken ... 4. Apr 30, 2018 / Kohler 7000 Started Surging Suggestions Needed Please. #1. Hi Follks, I am not the best at fixing small engines so I am trying to learn. I have a Troy-Bilt Zero turn with a Kohler 7000 Engine and Walbro Carb. The engine started to sputter and die when I ran it for 5 min. The first thing I tried is pulling off the carburetor ... Inspect the vent on your gas tank’s cap and clean it if it’s dirty. Drain the gas tank, clean the gas bowl, and add a fresh batch of fuel. Or you can inject fuel cleaner to clean the fuel line. After changing the fuel or injecting fuel cleaner run the lawn mower as usual. Caution: Make sure the fuel is below the maximum gauge level. Kawasaki FX730V engines may leak oil around the camshaft bearing. This is caused by a poor seal between the cam and its bearing race. The problem is diagnosed by checking for oil leaks in the engine. If there are no leaks, the engine should be replaced because it will leak oil after some time. The problem can be corrected by installing a new ...Kawasaki FC150V Surging Problem. ... (traded for a 1995-97 John Deere 14SE). 5.5.horse Kawasaki engine. Save Share. ... Blast this horizontal channel, from the choke end, with both carb cleaner, and compressed air. Then go to the throttle plate, crack it open enough to expose the 3-4 holes, hold it there as a ***. Then blast through those holes ...This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.Jun 5, 2022 ... In "Lawn Mower Detectives - High On Nitrogen", Taryl goes over a head scratcher that can cause your choke to stick on these Kawasaki engines ...invader. 8182 posts · Joined 2008. #4 · Aug 11, 2013 (Edited) Yes it is a lean hesitation/lurch/surge at slight throttle opening and mostly at near 2800 rpm, and you can cure it by rotating the main (lower) throttle sensor slightly counterclockwise. Stock setting has the TPS voltage output at under spec range at WOT.A clogged or dirty air filter can restrict airflow, leading to an unbalanced mix that bogs down the engine. Regularly inspect and clean your air filter or replace it with an air kit to ensure optimal air intake and engine performance. Contaminated Carburetor: Another common issue that can lead to bogging during acceleration is a dirty carburetor.Sep 10, 2019 / Bad boy rebel w FX1000V Kawasaki. #3. Because the stop function works by killing the spark, the engine does several rotations before everything finally come to rest. Because of this fuel is sucked into the engine, not burned then blown out the exhaust. Because the new engines run way too lean, the exhaust is red hot internally.It violently surges at full throttle. Runs fine at idle and mid-throttle. I have done all I know, and now am stuck. Background: I recently purchased a used 1997 Craftsman GT, 917.258921, with a 25hp Kohler Command Twin, hydrostatic drive, and 50" deck. Engine is CV25S, Spec: 69511, Serial: 2633205137.KawasakiTechnology Engine management. Kawasaki. Technology. Ever since our first motorcycle engine in 1950, Kawasaki has been continually pursuing new technologies in the creation of our high-performance engines. Today, our models are filled with numerous original Kawasaki technological features that have evolved over our long history.John D Kawasaki engine 17 hp surges. anybody have any thoughts. Thanks a lot, Deeremoonkid. My F525 (17 HP Kawasaki) does that at idle after I fuel it. I fuel it & drive it about 100' to the shed, 1/2 throttle or less. The rest of the time, it runs fine! ~~ grnspot110. Thanks, appreciate it. could be as simple as the vent in the fuel tank cap ...So I have the engine in and running. It runs well on full throttle and with the blades and drive going, but at low speed it surges and hunts. I accidentally read the tappet clearance wrong from the manual and ground way too much off the valve stems .040 instead of .004. Would this cause the surging?Inspect the vent on your gas tank’s cap and clean it if it’s dirty. Drain the gas tank, clean the gas bowl, and add a fresh batch of fuel. Or you can inject fuel cleaner to clean the fuel line. After changing the fuel or injecting fuel cleaner run the lawn mower as usual. Caution: Make sure the fuel is below the maximum gauge level.Can an engine with a fixed throttle be converted to accept an adjustable throttle? Solution. The engine manufacturers design these engines to operate at peak performance at a fixed rpm setting. Air cooled engines operate more efficiently and at lower temperatures when the engine is operating at full speed. Please DO NOT attempt to alter these ...Apr 9, 2022 · This is a late 90's model Scott's lawn tractor with a Kohler engine. After sitting a few years, it would start and run, but needed a little TLC to resolve th... 2017 Ultra LX engine issue. I have developed an issue with my 2017 Kawasaki ultra LX (40 hours on the clock) where the engine stumbles / surges at part throttle where it feels as though the fuel is being cut from the engine, at a frequency of around 2 to 3 times a second. The launch is fine, then around 30km/h - 4000-6000 rpm, the engine ...Jan 19, 2012 ... It's free to interact and gain full access ... throttle). The cart "jerks" but essentially ... I have a 2004 CC 272 Carryall with the 400cc Kawasaki&...You can try the old school trick of running the engine at full revs and closing the choke until it almost dies. Open the choke and let the engine stabilize. Repeat this process a few times. You might get some good results. If not, the only true way to effect repairs is to disassemble the carb and fully clean it.The Kawasaki Mule 4010 Throttle Position Sensor adjustment is a critical task to ensure proper engine performance. To adjust the TPS, start by locating the sensor, which is typically near the throttle body. Use a multimeter and follow the manufacturer's guidelines to set the correct voltage output at idle and full throttle positions.Dry Weight. 153.7 lbs (69.7 kgs) 90° V-twin. Integrated electronic throttle control. Pressurized lubrication system. Electronic ignition with variable spark timing. Sequential multi-port fuel injection. Compact electronic control unit. Proven open-loop design.Hi all and restrorob!! Restro, I have read alot of your posts on this problem and wanted your opinion. The engine runs fine mowing at full throttle. This is a John Deere Quicktrak 647 with 19 hp vert. Then it will surge under no load. I went to the my shop took check it out further. Changed air filter ,fuel filter,and plugs. Same thing.Hi Donald this Kawasaki was running smooth unless at around full throttle so I cleaned the carb and found some gummy stuff but now it it seems to be surging but almost seems like cutting out, I expected it to run perfectly but not do much. ... 19 hp kawasaki engine experiences loss of power under load. Yesterday I cleaned the carb. All simple ...Bill B: 1) Adjust the idle needle according to your manual or the one you download from the Kohler website. 2) A Cub Cadet Service bulletin on the backfiring problem says: to solve the problem, you set the throttle to the 3/4 position and then turn off the ignition. The "tree huggers" strike again.The engine has been surging in my SCAG for over a year and after eliminating fuel filter fuel pump, and air system as the problem, I found what was really ca...24,705. Jun 27, 2018 / Engine runs at full throttle. #2. A racing engine is always the governor. So it has not been installed properly or is not connected properly. If it is installed properly with the engine stationary it will be pushing the throttle butterfly fully open. With the engine running if you push the governor lever to open the ...Kawasaki FX1000V EFI problems. Hello all, just bought myself a brand new Spartan SRT-XD with the above mentioned engine, 38.5 hp. First half hour of the day went great, wasn’t mowing anything too crazy, then started having engine issues. Every 15-25 minutes the engine would lose RPM’s and nearly die, backfire, and then resume normal …About 2-3 lawn cuts ago I started to notice under heavier load (going uphill mowing) the engine would sputter gradually and lose power. It would go away going downhill, but then repeat going uphill. The last lawn cut going up the same hill mowing at full throttle the sputtering was constant with a loss of power.This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.The engine seems to have full power at full throttle when mowing and seems smooth. Even at idle now, the engine rpm's seem to be smooth and steady but there's that popping sound. One other thing.. Before rebuilding the carb, starting the engine when it was warm was a simple 1/2 second turn of the key..I have checked the tank vent, replaced the tank filter, blew out the fuel pump, put in new plugs. Drained all the gas and wiped the tank clean which is didn't need. Run along with constant throttle at say 10 mph or so and it will slowly start bogging down. It will get slower and slower but never die.Messages. 24,705. Jun 6, 2018 / my TORO has started "surging / hunting" when idling. #2. Surging is always caused by a weak air:fuel ratio. This can be due to a lack of fuel ( blockage ) or excess air ( leak at manifold ). Actually cleaning / replacing the air filter usually makes surging worse. You can start at either the carb or the fuel tank ...Answered in 4 minutes by: Technician: Ranwell1. As engines sit or get older, fuel that is left in the carburetor can turn to gum and varnish and cause this and other problems. Also, any gasoline that was left in a gas can for a period of more than 30 days must be discarded because it also has begun to turn to varnish.The throttle lever and cable seem to work fine when the engine is off: full throw on the lever and full movement where the cable connects to the throttle (which I assume is inside the injector pump). But when the engine is running, a tiny movement of the throttle lever - less than a half inch either up or down - can cause big movement in RPMs.Honda GCV160 auto choke lawnmower, Surging and smoking a. Honda GCV160 auto choke lawnmower, Surging and smoking a lot, Check and replace the Spark plug, Clean the carburetor, Muffler full of oil, … read more. Vince O. Small Engine Technician. High School or GED.For example, with the engine not running, push the throttle to the choke position then make sure the choke is closed. Move the throttle from the choke position then make sure the choke is completely open. Make sure no cables have loosened and slipped. The choke not opening fully will cause the engine to run rich. 4.I recently replaced the throttle cable on my Deere 757, (25hp Kawasaki engine). Now it seems to idle high and run hot. - Answered by a verified Technician ... Hello Curtis I have a John Deere Z910A mower with a Kawasaki engine that cuts just fine but the engine surges at idle and full throttle.The engine started surging yesterday at both low throttle and high throttle. I changed out the fuel filter, no difference. ... '04 Ferris 52" Kawasaki 23 hp w/ Trac Vac '98 Exmark Metro 36" Kawasaki 14 hp ... a common problem that causes engine surging is dirt ingested into air jets. these are usually found in the carb throat behind choke plate ...Surging Engine. OK, we have a liquid cooled 27 HP Kawasaki engine model number FD750D-S04. It has a very bad surging problem from half throttle and above as long as it is not under a load. Once the blades are engaged or if you drive up a hill it smooths out and runs great. Another thing is it backfires and sputters when we take it from full ...May 8, 2020 · Kawasaki FX801V Surging. I am working on this Zero turn and it is surging. Someone has already screwed around with the governor and I went through following the repair manual to adjust it. It still surges at full rpm and if I give a little choke it does not help. (the customer rebuilt the carb as well) I am thinking that the governor inside the ... How to Fix: STEP 1- Removal of Throttle: The first step in dealing with the idling problem is to remove the throttle body from your Mule 4010. STEP 2- Scrub the Throttle Body: Next comes the cleaning of the throttle body using a throttle body cleaner. You can spray the cleaner using a toothbrush or a scrub.8. May 29, 2017 / Kawasaki H 721V surging at idle. #3. bertsmobile1 said: Surging is usually lack of fuel. Surging at low idle is usually a blocked idle circuit in the carb. Take the carb apart and give it a good clean ( carb cleaner soaker overnight ultrasound ) Tractor does NOT surge at idle, nor with the choke on, but it does at full throttle. Tractor does not surge at id
Jun 2, 2018 / Kaw FH721v surging. #1. I have adjusted the valves, adjusted the governor, and thoroughly cleaned all linkage. And rebuilt the carb. It will not run unless 1/2 to full throttle, and is surging constantly. I cannot set the idles while it's running like this.New Member. Apr 5, 2020. #1. I recently purchased a 2005 EZGO Workhorse with the 352 cc Robin engine. The cart didn't run like I thought it should. It would backfire through the exhaust and carburetor. It did dent have the power I thought it should have. I drained the Gas and filled the tank with 90 octane no ethanol gas changed the spark plugs.#1 · Jan 14, 2023. 40hrs - 2017 Kawasaki Ultra LX 1500 non supercharged. Engine runs fine at light throttles and full throttle. At a certain part throttle range, it has instant …scagman52 said: Try adjusting the valves. This may help too. Before you tear it off you might try hot soaking it in a heavy solution of sea foam (1 can in 1 gallon of gas). I did this by just emptying one tank and running it through the system for 10 minutes and letting it sit overnight.9,976. Apr 11, 2023 / Cub Cadet ZT1 engine surging problem (FR691V motor) #2. I am leaning toward a bad talk back diode inside of one of the ignition modules. try disconnecting the kill wires and keep in mide that they key won't shut the engine off other than maybe the fuel solenoid preventing fuel flow into the carb.Remove your Mule's throttle body. Spray it down using WD-40 Carb & Throttle Body Cleaner, and then use a toothbrush or scrub pad to scrub it clean. Use your finger to open the throttle blade and spray the shaft bearing area with the cleaner as well. Open the throttle blade back and forth while cleaning it to ensure you remove all build-up.A dashpot is a device that creates friction to control movement. It can allow quick or slow movements, depending on the direction of an object. For instance, it is used on doors to...New Kohler 6.5hp SH Series surges intermittently at full throttle. Mechanic's Assistant: ... 22 years and 4 dealerships.Deere,Cub,Stihl,Kohler,Kawasaki,Briggs.Seen and repaired all of it. ... i have a cub cadet zero turn with a kohler 7000 series engine that surges. I have replaced carburetor, fuel filter , spark plugs with all kohler parts.3 posts · Joined 2006. #1 · May 29, 2007. I have a 34Z Gravely with a 15 hp Kawasaki and this is whats happening. When we start it up when it is cold it runs fine. After it warms up it starts to miss on one cylinder. I changed the coil but it didn't seem to help. Has anyone ever encountered this. Your help would be greatly appreciated.1. Make sure the carby is clean internally, just because it is new is no guarantee. 2. Hold the governor open to full throttle, if the engine is able to accelerate and maintain higher revs, then the engine is getting sufficient fuel, so the main jet is not the problem and neither is fuel flow from the tank. 3.surging FR600V Kawasaki. I'd start with the cheapest thing first, replace the spark plugs. I had a ngk go bad at 50 hrs, it caused surging at partial throttle. Intermittent problems can be difficult to sort out. You might look for intake leaks.There can be many causes for engine surge, and they may vary from one car model to the next. When this fault appears, there are a number of components or systems you may want to look into first: Vacuum leaks at the intake manifold or vacuum hoses. Leaking, sticky, or partially restricted fuel injector (s) A faulty emission control …The engine started to surge like it was running out of fuel. When I stopped to open the gate and idled it down, the engine nearly died. I thought maybe the gauge was reading wrong and the tank was empty even though it needle was pointing to 1/4 tank. I pushed the throttle all the way open, and the engine seemed to run OK.Mar 1, 2015 ... Kidding aside, it could be your fuel filter got clogged when you turned up the rpm. Bad gas maybe? Or something got sucked into your air filter ...194 posts · Joined 2009. #1 · Jun 11, 2015. Hey guys my local dealer sells Ferris mowers and I purchased 2 new 3100z's with the relatively new Kawasaki 37 hp DFI. I was wondering what experience you all have with them. My first mower had to have a new motor put on it at 200 hrs due to scarred Pistons. Now both of them have been acting up ...Got it started and it runs great but still surges. I did some troubleshooting and it seems to be a problem with the governor. At higher speeds, I can see the governor throttle linkage going back and forth as the engine surges. If I hold the linkage steady with a finger, there is no surging and the engine is smooth.Brochures. Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FR730V engine.4. Apr 30, 2018 / Kohler 7000 Started Surging Suggestions Needed Please. #1. Hi Follks, I am not the best at fixing small engines so I am trying to learn. I have a Troy-Bilt Zero turn with a Kohler 7000 Engine and Walbro Carb. The engine started to sputter and die when I ran it for 5 min. The first thing I tried is pulling off the carburetor ...invader. 8182 posts · Joined 2008. #4 · Aug 11, 2013 (Edited) Yes it is a lean hesitation/lurch/surge at slight throttle opening and mostly at near 2800 rpm, and you can cure it by rotating the main (lower) throttle sensor slightly counterclockwise. Stock setting has the TPS voltage output at under spec range at WOT.I am a homeowner with a Gravely 152Z which has a Kawasaki FH680V 23 HP engine with about 500 hours on it. ... Since then I tightened the low idle adjustment screw which allows the engine to keep running without surging or stalling, but when I went to full throttle, there was no change in engine speed even though the throttle cable is moving the ...my dad has a DYS 4500 with a 26 hp Kohler motor PS-SV735-0017. iwas called over to fix and was told it wasnt idling right. The air filter was cloged/ caked with dust. that i thought was the prob. installed new filter and at first wouldnt crank.. then it fired up ran at low idle with no responce in throttle till at mid throttle setting. at full throttle it surges .. is it a …It's not my throttle control. I've ridden my friend's 650r and it is smooooth. quick summary: bike surges and 'pops' at constant throttle worst in 1st/2nd gear worst at RPM's less than 5000. problem goes away when accelerating Doesn't make a difference whether bike is cold or warmed up bike fires right up and idles well ... 2004 Kawasaki ZR …How to Fix: STEP 1- Removal of Throttle: The first step in dealing with the idling problem is to remove the throttle body from your Mule 4010. STEP 2- Scrub the Throttle Body: Next comes the cleaning of the throttle body using a throttle body cleaner. You can spray the cleaner using a toothbrush or a scrub.114 posts · Joined 2014. #7 · May 5, 2017. Piston Slapper, I have a similar issue with my Kawasaki FH541V - it starts quickly but will surge heavily at idle or full throttle with no load or surge slightly with blades engaged if given anything less than 3/4 choke. I've thoroughly cleaned the carburetor twice, new fuel filter, air filter, etc.24,705. Aug 8, 2017 / FX850V high idle issues. #2. If it only runs with the choke 3/4 closed then it is not getting enough fuel. The carb might need to be cleaned. The fuel cap might need to be cleaned if it vents through the cap. If it has a charcoal filter tank vent then that needs to be taken off to ensure it is not the problem.None of which seem to pinpoint a reason or solution. Basically like all the others around 1/8th throttle at constant speed say 3rd gear around 30mph it'll sort of surge in and out like it's running out of gas but not as violent. If I get up to about 35 mph it wont do it. It started as soon as I changed from a 22.5 pilot to a 25.I have an LX277, air cooled, Kawasaki FH500V, 494cc, 17HP VTwin OHV. This mower runs a half throttle, but surges when trying to run full throttle. I've changed the fuel lines, fuel pump, solenoid, and cleaned the carb during the past months with no lasting fix. I'm confident this is a fuel/air issue due to the fact that choking the mower will ...New Member. Oct 27, 2020. #1. Hi all, we recently bought a 2017 EZGO L6 Express with a FJ400D Kawasaki engine. It runs well, but is backfiring loudly at times when letting off the gas when having run at higher speeds. I just replaced the carb and it seems to run even faster now, but is still backfiring. I (think) I can sometimes keep it from ...5 posts · Joined 2010. #1 · Apr 4, 2013. I have a 2007 exmark turf tracer hp with a 17 hp kawasaki motor. Has maybe 400 hours. Engine has been surging from idle to nearly full throttle. Doesn't surge at wot but engine doesn't sound smooth. I have done research and tried all the secrets and tricks on here. I've had the carburetor off 8 times ...Every thing I ever had that was surging was repaired by carb cleaning/adjustment. Generally if it surges at high throttle it wont idle. Get it to idle good at lowest throttle first and you are well on your way. Then adjust the high speed jet at wide open throttle. Careful not to over rev. Don.I bought a 2005 F250 King Ranch and it has 191000 miles on it. Supposedly it has new injectors, new injection pump, EGR delete has already been done to the truck. My problem is when I am under half to full throttle the truck surges as it accelerates. The tach and the boost gauge will surge along as it accelerates.I am having the same trouble with surging did the fule pump fix it. Comment by thomas — 11/06/2013 @ 8:07 pm. They changed the throtle plate 2 times Its been 6 months and its doing it again. The problem turned out to be ethanol gas causing buildup the computer gets confused and surges the engine.Swapping out a fuel filter. One of the solutions to fix a surging lawn mower engine is by swapping out the fuel filter. A clogged fuel filter can cause issues with the flow of fuel to the carburetor, leading to fluctuating revving and surging of the engine. If you notice your lawn mower surging at full throttle or the engine surging up and down ...Apr 4, 2013 · 5 posts · Joined 2010. #1 · Apr 4, 2013. I have a 2007 exmark turf tracer hp with a 17 hp kawasaki motor. Has maybe 400 hours. Engine has been surging from idle to nearly full throttle. Doesn't surge at wot but engine doesn't sound smooth. I have done research and tried all the secrets and tricks on here. I've had the carburetor off 8 times ... I have a Ex-mark with a Kawasaki FH580V 19 HP zero turn that was running rough for a long time. After spending weeks trying everything I could think of to ge...The job of replacing is simple and will solve the surge. The process is as follows: Remove the spark plug wire – prevents the mower from starting. Remove – Remove and clean the air filter and filter housing – Clean it using soapy water, and when dry, smear some engine oil over the surface of the foam.New Kohler 6.5hp SH Series surges intermittently at full throttle. Mechanic's Assistant: ... 22 years and 4 dealerships.Deere,Cub,Stihl,Kohler,Kawasaki,Briggs.Seen and repaired all of it. ... i have a cub cadet zero turn with a kohler 7000 series engine that surges. I have replaced carburetor, fuel filter , spark plugs with all kohler parts.Aug 21, 2017 / FR691V 24 HP surges and dies under load and or when hot. #2. Something most folks never consider is the fuel hose has braided nylon string in the middle of the hose. The hose can feel strong, not soft spots anywhere on it's entire length. However, a fuel hose can have a small spot anywhere on the inside that turned loose …These are arguably the main culprits behind lawn mower engine surges. We incorporated the details on how to stop the 17 HP Kawasaki engine surging. 1. Minimal Fuel System Response. Contaminated or bad fuel presents the main cause of surging on any engine. Dilution due to eventual condensation lowers the fuel quality.The KZ1000 is a Kawasaki 1,000 cc motorcycle used by police officers. A motorcycle with a 1,000 cc displacement is one of the fastest motorcycles you can buy, which is why police o...Throttle kills the engine. I have a 2001 Ninja 250 8k miles that I have had for 3 years or so now and went to get it running today for the first time in about 5 months, I drained the gas tank, put in a gallon of fresh gas, charged the battery, opened the choke and it started up after a few tries. I let it run for 5-10 min then went to try to ...D. Dutch515 Discussion starter. 68 posts · Joined 2008. #1 · Aug 26, 2008. Ive got a JD LX188 with a kawasaki v-twin liquid cooled engine. At low rpm the engine surges from high to low rpm. When the throttle is open all the way it doesnt. After running it and mowing for 10 min, it starts to surge even at full throttle.1. Over-Revving (surging) One of the common issues with Kawasaki’s engine governor is over-revving. The users have explained the problem happens after …I have a jd gx75 with a 9hp kawasaki. It surges and won't hold a steady idle at any throttle position . When the blades are engaged then it idles fine. I took the car apart and cleaned it with carb cleaner and that had no effect also checked governor adjustment and pulled the governor spring tighter .Engine: Kawasaki FH531V - CS06 - R *funny thing about that model # is it doesn't show up on any parts suppliers sites (the CS06 part that is). Hours: 367 First issue Long story short I ended up doing a full rebuild (didn't need to in the end, but that's another story of live and learn).Aug 21, 2017 / FR691V 24 HP surges and dies under load and or when hot. #2. Something most folks never consider is the fuel hose has braided nylon string in the middle of the hose. The hose can feel strong, not soft spots anywhere on it's entire length. However, a fuel hose can have a small spot anywhere on the inside that turned loose …The engine sounds and feels bogged down and surges. When I get to the top of the hill I let off the accelerator and I feel like the the tranny reset to normal operation. I park it. The muffler is real hot. Oil is good, water is good. I let it sit for 30 minutes... only the check engine light is on now.While riding along at a steady 1/4 throttle the bike will seem to lose/gain power continuously. (71 Bonnie, Newish premier carbs, 19 pilots, needle in middle groove, 106 needle jets and 220 mains). This goes away completely at idle and also at anything above 1/4 throttle. I've been told that stumbling while at steady throttle opening points to ...11 posts · Joined 2007. #1 · Jun 13, 2010. Please help!! idle problems Exmark Lazer Z HP Kawasaki, 19HP, FH580V 720 hours- real clean machine, all of a sudden the engine surges at idle, runs rough, stops surging at half throttle and at full power with mowers on it runs fine but sounds rough. I figured air or fuel filter bad, changed both and ...Kawasaki FH430V surging/loping at idle solved! In an attempt to give back to all of you for all the info I have gleaned over the years I want to share some success with this particular motor I had this evening. The motor is a Vert. 15 hp. I bought it used and ever since I had it has always had the dreaded surging at idle or slightly above.A 110cc engine can reach various speeds depending on which automobile it’s inside. The Kawasaki KLX 110cc dirt bike has a top speed of just over 50 miles per hour. This motorcycle ...Use a 1/16" drill bit to drill a hole in the top center of the small freeze plug on top. Then use a pick or small diameter tool to insert through the hole in order to pry the freeze plug off. Underneath you'll see the hidden screw. With the engine running, turn the screw counter clockwise until the surging clears up.Full throttle, rpm surges up and down regardless of load. A small amount of gas was left in carburetor bowl last season (I did it!). I removed carburetor and cleaned bowl which had small amount of varnish. Removed carb. Float is good. Needle polished clean. Used carb cleaner, guitar string, and compressed air to clean openings in carb. Tecumseh Engines: With the engine stopped, loosen the screw holding the governor clamp on the governor lever. Rotat